WorkSafe says explosion that seriously burnt a forklift driver was avoidable

Source: Radio New Zealand

The Tank Test worker was hospitalised for nine weeks after several condemned, nine-kilogram gas bottles exploded and their forklift caught fire. SUPPLIED

An explosion that put a forklift driver in hospital for nine weeks could have been avoided with basic safety controls, WorkSafe said.

The worker was seriously burned when several condemned, nine kilogram gas bottles exploded and their forklift caught fire in March, 2024 at Tank Test in Papatoetoe, Auckland.

The company was fined more than $300,000, including reparations of $5,000, in a reserved decision of the Manukau District Court.

In sentencing Tank Test, Judge Gus Andrée Wiltens described the hazard as “clear and obvious”. He noted the company could have eliminated the risk at no cost by ensuring forklift and degassing operations never happened at the same time.

WorkSafe principal inspector, David Worsfold said the case highlighted a significant gap between knowing what should be done and actually doing it.

“This worker ended up in hospital because his employer didn’t take simple steps to eliminate an obvious risk,” he said.

Worsfold added that every business, regardless of industry, could learn from what went wrong at Tank Test and that procedures that weren’t monitored and enforced were just paper.

“This case isn’t just about flammable gases. It’s about a pattern we see across industries,” he said.

“Businesses may identify risks but can fail to follow through with proper controls. They have procedures but don’t ensure they’re working in practice.”

WorkSafe said that manufacturing was a priority sector for the regulator, as injury rates in manufacturing had remained stubbornly high over the past decade.

Tank Test has been approached for comment.

Sign up for Ngā Pitopito Kōrero, a daily newsletter curated by our editors and delivered straight to your inbox every weekday.

– Published by EveningReport.nz and AsiaPacificReport.nz, see: MIL OSI in partnership with Radio New Zealand

LiveNews: https://nz.mil-osi.com/2026/02/07/worksafe-says-explosion-that-seriously-burnt-a-forklift-driver-was-avoidable/